Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

Gonzalo Pianto-Hora; Albert Trevejo-Torres; Juan Quiroz-Flores

Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

Gonzalo Pianto-Hora
, Albert Trevejo-Torres
, Juan Quiroz-Flores

Facultad de ingeniería

Producción científica: Libro o Capítulo del libro › Contribución a la conferencia › revisión exhaustiva

1 Cita (Scopus)

Resumen

There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83% to 13.24% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.

Idioma original	Inglés estadounidense
Título de la publicación alojada	Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtítulo de la publicación alojada	Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
Editores	Maria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
Editorial	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (versión digital)	9786289520743
Estado	Indizado - 2023
Evento	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina Duración: 19 jul. 2023 → 21 jul. 2023

Serie de la publicación

Nombre	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volumen	2023-July
ISSN (versión digital)	2414-6390

Conferencia

Conferencia	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
País/Territorio	Argentina
Ciudad	Buenos Aires
Período	19/07/23 → 21/07/23

Nota bibliográfica

Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.

Citar esto

Pianto-Hora, G., Trevejo-Torres, A., & Quiroz-Flores, J. (2023). Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. En M. M. Larrondo Petrie, J. Texier, & R. A. R. Matta (Eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July). Latin American and Caribbean Consortium of Engineering Institutions.

Pianto-Hora, Gonzalo ; Trevejo-Torres, Albert ; Quiroz-Flores, Juan. / Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. editor / Maria M. Larrondo Petrie ; Jose Texier ; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

@inproceedings{e649b904c66d46f98e4c09de506d16df,

title = "Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools",

abstract = "There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83\% to 13.24\% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.",

keywords = "5s, Andon, Lean Manufacturing, metalmec{\'a}nica, PDCA, Poka-Yoke, productos defectuosos, pyme, TPM",

author = "Gonzalo Pianto-Hora and Albert Trevejo-Torres and Juan Quiroz-Flores",

note = "Publisher Copyright: {\textcopyright} 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 ; Conference date: 19-07-2023 Through 21-07-2023",

year = "2023",

language = "American English",

series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

publisher = "Latin American and Caribbean Consortium of Engineering Institutions",

editor = "\{Larrondo Petrie\}, \{Maria M.\} and Jose Texier and Matta, \{Rodolfo Andres Rivas\}",

booktitle = "Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology",

}

Pianto-Hora, G, Trevejo-Torres, A & Quiroz-Flores, J 2023, Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. En MM Larrondo Petrie, J Texier & RAR Matta (eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2023-July, Latin American and Caribbean Consortium of Engineering Institutions, 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023, Buenos Aires, Argentina, 19/07/23.

Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. / Pianto-Hora, Gonzalo; Trevejo-Torres, Albert; Quiroz-Flores, Juan.
Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. ed. / Maria M. Larrondo Petrie; Jose Texier; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July).

Producción científica: Libro o Capítulo del libro › Contribución a la conferencia › revisión exhaustiva

TY - GEN

T1 - Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

AU - Pianto-Hora, Gonzalo

AU - Trevejo-Torres, Albert

AU - Quiroz-Flores, Juan

PY - 2023

Y1 - 2023

N2 - There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83% to 13.24% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.

AB - There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83% to 13.24% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.

KW - 5s

KW - Andon

KW - Lean Manufacturing

KW - metalmecánica

KW - PDCA

KW - Poka-Yoke

KW - productos defectuosos

KW - pyme

KW - TPM

UR - https://www.scopus.com/pages/publications/85172334434

M3 - Conference contribution

AN - SCOPUS:85172334434

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology

A2 - Larrondo Petrie, Maria M.

A2 - Texier, Jose

A2 - Matta, Rodolfo Andres Rivas

PB - Latin American and Caribbean Consortium of Engineering Institutions

T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023

Y2 - 19 July 2023 through 21 July 2023

ER -

Pianto-Hora G, Trevejo-Torres A, Quiroz-Flores J. Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. En Larrondo Petrie MM, Texier J, Matta RAR, editores, Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

Resumen

Serie de la publicación

Conferencia

Nota bibliográfica

Huella

Citar esto