Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector

Piero André Alcazar-Zamora; Alonso Enrique Escalante-Cier; Martin Fidel Collao-Diaz

doi:10.18687/LEIRD2023.1.1.589

Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector

Piero André Alcazar-Zamora, Alonso Enrique Escalante-Cier, Martin Fidel Collao-Diaz

Research output: Chapter in Book/Report › Conference contribution › peer-review

Abstract

The textile industry has been a participant in a global transformation, where the use of new technologies and tools achieve greater effectiveness within the organization. However, the management of these tools in the MSEs, who represent 99% of textile clothing in Peru are scarce, which reveals the various problems that affect the production efficiency of this sector, where the main problems are waste and production cycle times. That is why the purpose of this paper is to develop an improvement system through Lean Manufacturing tools, such as SMED and Standardized work, and a TPM program, under the PDCA methodology, which increases the productive efficiency of a Peruvian textile company. Likewise, the execution of the improvement proposal will be validated through the Arena simulator software; where positive results were obtained, with an increase in productive efficiency by 42% and a positive economic impact due a reduction of 73.81% for unproductivity and shrinkage. To contribute to scientific knowledge, this study could be used as a methodological basis for future research on the topic in question.

Original language	American English
Title of host publication	Proceedings of the 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development
Subtitle of host publication	"Igniting the Spark of Innovation: Emerging Trends, Disruptive Technologies, and Innovative Models for Business Success", LEIRD 2023
Publisher	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)	9786289520774
DOIs	https://doi.org/10.18687/LEIRD2023.1.1.589
State	Indexed - 2023
Externally published	Yes
Event	3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development, LEIRD 2023 - Virtual, Online Duration: 4 Dec 2023 → 6 Dec 2023

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
ISSN (Electronic)	2414-6390

Conference

Conference	3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development, LEIRD 2023
City	Virtual, Online
Period	4/12/23 → 6/12/23

Bibliographical note

Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.

Keywords

Deming cycle
Lean Manufacturing
Productive efficiency
Textile sector
TPM

Access to Document

10.18687/LEIRD2023.1.1.589

Cite this

Alcazar-Zamora, P. A., Escalante-Cier, A. E., & Collao-Diaz, M. F. (2023). Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector. In Proceedings of the 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development: "Igniting the Spark of Innovation: Emerging Trends, Disruptive Technologies, and Innovative Models for Business Success", LEIRD 2023 Article 589 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology). Latin American and Caribbean Consortium of Engineering Institutions. https://doi.org/10.18687/LEIRD2023.1.1.589

Alcazar-Zamora, Piero André ; Escalante-Cier, Alonso Enrique ; Collao-Diaz, Martin Fidel. / Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector. Proceedings of the 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development: "Igniting the Spark of Innovation: Emerging Trends, Disruptive Technologies, and Innovative Models for Business Success", LEIRD 2023. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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abstract = "The textile industry has been a participant in a global transformation, where the use of new technologies and tools achieve greater effectiveness within the organization. However, the management of these tools in the MSEs, who represent 99% of textile clothing in Peru are scarce, which reveals the various problems that affect the production efficiency of this sector, where the main problems are waste and production cycle times. That is why the purpose of this paper is to develop an improvement system through Lean Manufacturing tools, such as SMED and Standardized work, and a TPM program, under the PDCA methodology, which increases the productive efficiency of a Peruvian textile company. Likewise, the execution of the improvement proposal will be validated through the Arena simulator software; where positive results were obtained, with an increase in productive efficiency by 42% and a positive economic impact due a reduction of 73.81% for unproductivity and shrinkage. To contribute to scientific knowledge, this study could be used as a methodological basis for future research on the topic in question.",

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Alcazar-Zamora, PA, Escalante-Cier, AE & Collao-Diaz, MF 2023, Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector. in Proceedings of the 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development: "Igniting the Spark of Innovation: Emerging Trends, Disruptive Technologies, and Innovative Models for Business Success", LEIRD 2023., 589, Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, Latin American and Caribbean Consortium of Engineering Institutions, 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development, LEIRD 2023, Virtual, Online, 4/12/23. https://doi.org/10.18687/LEIRD2023.1.1.589

Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector. / Alcazar-Zamora, Piero André; Escalante-Cier, Alonso Enrique; Collao-Diaz, Martin Fidel.
Proceedings of the 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development: "Igniting the Spark of Innovation: Emerging Trends, Disruptive Technologies, and Innovative Models for Business Success", LEIRD 2023. Latin American and Caribbean Consortium of Engineering Institutions, 2023. 589 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Research output: Chapter in Book/Report › Conference contribution › peer-review

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AU - Escalante-Cier, Alonso Enrique

AU - Collao-Diaz, Martin Fidel

PY - 2023

Y1 - 2023

N2 - The textile industry has been a participant in a global transformation, where the use of new technologies and tools achieve greater effectiveness within the organization. However, the management of these tools in the MSEs, who represent 99% of textile clothing in Peru are scarce, which reveals the various problems that affect the production efficiency of this sector, where the main problems are waste and production cycle times. That is why the purpose of this paper is to develop an improvement system through Lean Manufacturing tools, such as SMED and Standardized work, and a TPM program, under the PDCA methodology, which increases the productive efficiency of a Peruvian textile company. Likewise, the execution of the improvement proposal will be validated through the Arena simulator software; where positive results were obtained, with an increase in productive efficiency by 42% and a positive economic impact due a reduction of 73.81% for unproductivity and shrinkage. To contribute to scientific knowledge, this study could be used as a methodological basis for future research on the topic in question.

AB - The textile industry has been a participant in a global transformation, where the use of new technologies and tools achieve greater effectiveness within the organization. However, the management of these tools in the MSEs, who represent 99% of textile clothing in Peru are scarce, which reveals the various problems that affect the production efficiency of this sector, where the main problems are waste and production cycle times. That is why the purpose of this paper is to develop an improvement system through Lean Manufacturing tools, such as SMED and Standardized work, and a TPM program, under the PDCA methodology, which increases the productive efficiency of a Peruvian textile company. Likewise, the execution of the improvement proposal will be validated through the Arena simulator software; where positive results were obtained, with an increase in productive efficiency by 42% and a positive economic impact due a reduction of 73.81% for unproductivity and shrinkage. To contribute to scientific knowledge, this study could be used as a methodological basis for future research on the topic in question.

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PB - Latin American and Caribbean Consortium of Engineering Institutions

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Alcazar-Zamora PA, Escalante-Cier AE, Collao-Diaz MF. Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector. In Proceedings of the 3rd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development: "Igniting the Spark of Innovation: Emerging Trends, Disruptive Technologies, and Innovative Models for Business Success", LEIRD 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. 589. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology). doi: 10.18687/LEIRD2023.1.1.589

Production model based on Lean Manufacturing and TPM to increase efficiency in a company in the textile sector

Abstract

Publication series

Conference

Bibliographical note

Keywords

Access to Document

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