Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME

Diego Pavletich-Gonzalo; Alejandro Mera-Reategui; Juan Carlos Quiroz-Flores; Martin Collao-Diaz

Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME

Diego Pavletich-Gonzalo, Alejandro Mera-Reategui, Juan Carlos Quiroz-Flores, Martin Collao-Diaz

Research output: Chapter in Book/Report › Conference contribution › peer-review

Abstract

In this scientific article, an integrated production model is presented to face the problems faced by a company in the clothing sector, which has low productivity, much lower than the industry standard. For this, in the said model, the use of VSM as a diagnostic tool, the application of lean manufacturing tools (5S & Kanban), and systematic layout planning as a solution to the problems presented by the analyzed pajama manufacturing company. With the application of the proposed integrated model, it is planned to increase the company's competitiveness, increasing its productivity by 23.86% to reach the industry standard. Furthermore, after analyzing and comparing the simulation results in the Arena Simulator software of the current situation and the proposed integrated production model, an increase of 30.61% in the company's productivity was observed. This result is due to increased efficiency and effectiveness, reduced waiting times, and transport waste.

Original language	American English
Title of host publication	Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtitle of host publication	Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
Editors	Maria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
Publisher	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)	9786289520743
State	Indexed - 2023
Externally published	Yes
Event	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina Duration: 19 Jul 2023 → 21 Jul 2023

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume	2023-July
ISSN (Electronic)	2414-6390

Conference

Conference	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Country/Territory	Argentina
City	Buenos Aires
Period	19/07/23 → 21/07/23

Bibliographical note

Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.

Keywords

5S
SLP
SMEs
clothing
industry textile
kanban
lean manufacturing
productivity

Cite this

Pavletich-Gonzalo, D., Mera-Reategui, A., Quiroz-Flores, J. C., & Collao-Diaz, M. (2023). Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME. In M. M. Larrondo Petrie, J. Texier, & R. A. R. Matta (Eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July). Latin American and Caribbean Consortium of Engineering Institutions.

Pavletich-Gonzalo, Diego ; Mera-Reategui, Alejandro ; Quiroz-Flores, Juan Carlos et al. / Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME. Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. editor / Maria M. Larrondo Petrie ; Jose Texier ; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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title = "Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME",

abstract = "In this scientific article, an integrated production model is presented to face the problems faced by a company in the clothing sector, which has low productivity, much lower than the industry standard. For this, in the said model, the use of VSM as a diagnostic tool, the application of lean manufacturing tools (5S & Kanban), and systematic layout planning as a solution to the problems presented by the analyzed pajama manufacturing company. With the application of the proposed integrated model, it is planned to increase the company's competitiveness, increasing its productivity by 23.86% to reach the industry standard. Furthermore, after analyzing and comparing the simulation results in the Arena Simulator software of the current situation and the proposed integrated production model, an increase of 30.61% in the company's productivity was observed. This result is due to increased efficiency and effectiveness, reduced waiting times, and transport waste.",

keywords = "5S, SLP, SMEs, clothing, industry textile, kanban, lean manufacturing, productivity",

author = "Diego Pavletich-Gonzalo and Alejandro Mera-Reategui and Quiroz-Flores, {Juan Carlos} and Martin Collao-Diaz",

note = "Publisher Copyright: {\textcopyright} 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 ; Conference date: 19-07-2023 Through 21-07-2023",

year = "2023",

language = "American English",

series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

publisher = "Latin American and Caribbean Consortium of Engineering Institutions",

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booktitle = "Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology",

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Pavletich-Gonzalo, D, Mera-Reategui, A, Quiroz-Flores, JC & Collao-Diaz, M 2023, Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME. in MM Larrondo Petrie, J Texier & RAR Matta (eds), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2023-July, Latin American and Caribbean Consortium of Engineering Institutions, 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023, Buenos Aires, Argentina, 19/07/23.

Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME. / Pavletich-Gonzalo, Diego; Mera-Reategui, Alejandro; Quiroz-Flores, Juan Carlos et al.
Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. ed. / Maria M. Larrondo Petrie; Jose Texier; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July).

Research output: Chapter in Book/Report › Conference contribution › peer-review

TY - GEN

T1 - Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME

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AU - Mera-Reategui, Alejandro

AU - Quiroz-Flores, Juan Carlos

AU - Collao-Diaz, Martin

PY - 2023

Y1 - 2023

N2 - In this scientific article, an integrated production model is presented to face the problems faced by a company in the clothing sector, which has low productivity, much lower than the industry standard. For this, in the said model, the use of VSM as a diagnostic tool, the application of lean manufacturing tools (5S & Kanban), and systematic layout planning as a solution to the problems presented by the analyzed pajama manufacturing company. With the application of the proposed integrated model, it is planned to increase the company's competitiveness, increasing its productivity by 23.86% to reach the industry standard. Furthermore, after analyzing and comparing the simulation results in the Arena Simulator software of the current situation and the proposed integrated production model, an increase of 30.61% in the company's productivity was observed. This result is due to increased efficiency and effectiveness, reduced waiting times, and transport waste.

AB - In this scientific article, an integrated production model is presented to face the problems faced by a company in the clothing sector, which has low productivity, much lower than the industry standard. For this, in the said model, the use of VSM as a diagnostic tool, the application of lean manufacturing tools (5S & Kanban), and systematic layout planning as a solution to the problems presented by the analyzed pajama manufacturing company. With the application of the proposed integrated model, it is planned to increase the company's competitiveness, increasing its productivity by 23.86% to reach the industry standard. Furthermore, after analyzing and comparing the simulation results in the Arena Simulator software of the current situation and the proposed integrated production model, an increase of 30.61% in the company's productivity was observed. This result is due to increased efficiency and effectiveness, reduced waiting times, and transport waste.

KW - 5S

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KW - SMEs

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KW - industry textile

KW - kanban

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KW - productivity

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M3 - Conference contribution

AN - SCOPUS:85172364891

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology

A2 - Larrondo Petrie, Maria M.

A2 - Texier, Jose

A2 - Matta, Rodolfo Andres Rivas

PB - Latin American and Caribbean Consortium of Engineering Institutions

T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023

Y2 - 19 July 2023 through 21 July 2023

ER -

Pavletich-Gonzalo D, Mera-Reategui A, Quiroz-Flores JC, Collao-Diaz M. Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME. In Larrondo Petrie MM, Texier J, Matta RAR, editors, Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Production model based on lean manufacturing and SLP to increase productivity in an apparel sector MSME

Abstract

Publication series

Conference

Bibliographical note

Keywords

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