Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector

Rosa Huaman-Vargas; Melvin Yamir-Cubas; Juan Quiroz-Flores

Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector

Rosa Huaman-Vargas
, Melvin Yamir-Cubas
, Juan Quiroz-Flores

Faculty of Engineering

Research output: Chapter in Book/Report › Conference contribution › peer-review

2 Scopus citations

Abstract

Ceramic manufacturing plants base their operations around continuous and automated production, prioritizing the proper maintenance of machines to avoid production losses. In this sense, this research focuses on reducing defective products since it generates the greatest economic loss in the case study. For this purpose, a production management model based on TPM and SMED tools is proposed, contributing to the increase of availability and reduction of the mean time between machinery failures. Finally, the results are validated based on the line production, which represents 33.55% of the monetary value. Finally, the proposed model manages to decrease the set-up time and increase the availability of machinery to 32.31% and 88.4%, respectively, obtaining as a critical result the reduction of defective products from 5.44% to 1.97%, allowing access to a high level of competition in its sector and a decrease in operating cost overruns.

Original language	American English
Title of host publication	Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtitle of host publication	Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
Editors	Maria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
Publisher	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)	9786289520743
State	Indexed - 2023
Event	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina Duration: 19 Jul 2023 → 21 Jul 2023

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume	2023-July
ISSN (Electronic)	2414-6390

Conference

Conference	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Country/Territory	Argentina
City	Buenos Aires
Period	19/07/23 → 21/07/23

Bibliographical note

Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.

Keywords

defective products
Lean manufacturing
OEE
preventive maintenance
SMED
TPM

Cite this

Huaman-Vargas, R., Yamir-Cubas, M., & Quiroz-Flores, J. (2023). Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector. In M. M. Larrondo Petrie, J. Texier, & R. A. R. Matta (Eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July). Latin American and Caribbean Consortium of Engineering Institutions.

Huaman-Vargas, Rosa ; Yamir-Cubas, Melvin ; Quiroz-Flores, Juan. / Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector. Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. editor / Maria M. Larrondo Petrie ; Jose Texier ; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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title = "Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector",

abstract = "Ceramic manufacturing plants base their operations around continuous and automated production, prioritizing the proper maintenance of machines to avoid production losses. In this sense, this research focuses on reducing defective products since it generates the greatest economic loss in the case study. For this purpose, a production management model based on TPM and SMED tools is proposed, contributing to the increase of availability and reduction of the mean time between machinery failures. Finally, the results are validated based on the line production, which represents 33.55\% of the monetary value. Finally, the proposed model manages to decrease the set-up time and increase the availability of machinery to 32.31\% and 88.4\%, respectively, obtaining as a critical result the reduction of defective products from 5.44\% to 1.97\%, allowing access to a high level of competition in its sector and a decrease in operating cost overruns.",

keywords = "defective products, Lean manufacturing, OEE, preventive maintenance, SMED, TPM",

author = "Rosa Huaman-Vargas and Melvin Yamir-Cubas and Juan Quiroz-Flores",

note = "Publisher Copyright: {\textcopyright} 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 ; Conference date: 19-07-2023 Through 21-07-2023",

year = "2023",

language = "American English",

series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

publisher = "Latin American and Caribbean Consortium of Engineering Institutions",

editor = "\{Larrondo Petrie\}, \{Maria M.\} and Jose Texier and Matta, \{Rodolfo Andres Rivas\}",

booktitle = "Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology",

}

Huaman-Vargas, R, Yamir-Cubas, M & Quiroz-Flores, J 2023, Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector. in MM Larrondo Petrie, J Texier & RAR Matta (eds), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2023-July, Latin American and Caribbean Consortium of Engineering Institutions, 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023, Buenos Aires, Argentina, 19/07/23.

Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector. / Huaman-Vargas, Rosa; Yamir-Cubas, Melvin; Quiroz-Flores, Juan.
Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. ed. / Maria M. Larrondo Petrie; Jose Texier; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July).

Research output: Chapter in Book/Report › Conference contribution › peer-review

TY - GEN

T1 - Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector

AU - Huaman-Vargas, Rosa

AU - Yamir-Cubas, Melvin

AU - Quiroz-Flores, Juan

PY - 2023

Y1 - 2023

N2 - Ceramic manufacturing plants base their operations around continuous and automated production, prioritizing the proper maintenance of machines to avoid production losses. In this sense, this research focuses on reducing defective products since it generates the greatest economic loss in the case study. For this purpose, a production management model based on TPM and SMED tools is proposed, contributing to the increase of availability and reduction of the mean time between machinery failures. Finally, the results are validated based on the line production, which represents 33.55% of the monetary value. Finally, the proposed model manages to decrease the set-up time and increase the availability of machinery to 32.31% and 88.4%, respectively, obtaining as a critical result the reduction of defective products from 5.44% to 1.97%, allowing access to a high level of competition in its sector and a decrease in operating cost overruns.

AB - Ceramic manufacturing plants base their operations around continuous and automated production, prioritizing the proper maintenance of machines to avoid production losses. In this sense, this research focuses on reducing defective products since it generates the greatest economic loss in the case study. For this purpose, a production management model based on TPM and SMED tools is proposed, contributing to the increase of availability and reduction of the mean time between machinery failures. Finally, the results are validated based on the line production, which represents 33.55% of the monetary value. Finally, the proposed model manages to decrease the set-up time and increase the availability of machinery to 32.31% and 88.4%, respectively, obtaining as a critical result the reduction of defective products from 5.44% to 1.97%, allowing access to a high level of competition in its sector and a decrease in operating cost overruns.

KW - defective products

KW - Lean manufacturing

KW - OEE

KW - preventive maintenance

KW - SMED

KW - TPM

UR - https://www.scopus.com/pages/publications/85172374250

M3 - Conference contribution

AN - SCOPUS:85172374250

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology

A2 - Larrondo Petrie, Maria M.

A2 - Texier, Jose

A2 - Matta, Rodolfo Andres Rivas

PB - Latin American and Caribbean Consortium of Engineering Institutions

T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023

Y2 - 19 July 2023 through 21 July 2023

ER -

Huaman-Vargas R, Yamir-Cubas M, Quiroz-Flores J. Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector. In Larrondo Petrie MM, Texier J, Matta RAR, editors, Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector

Abstract

Publication series

Conference

Bibliographical note

Keywords

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