Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector

Anthony Gonzales-Romero; Ibett Johana Huamani-Martinez; Juan Carlos Quiroz-Flores; Bertha Haydee Diaz-Garay

doi:10.1109/IESTEC54539.2022.00015

Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector

Anthony Gonzales-Romero
, Ibett Johana Huamani-Martinez
, Juan Carlos Quiroz-Flores
, Bertha Haydee Diaz-Garay

Research output: Chapter in Book/Report › Conference contribution › peer-review

10 Scopus citations

Abstract

Companies in the metalworking sector have problems when carrying out their work or projects; many of them are based on the inoperability caused by different factors during their production; among them are problems with inventory, and machine failures, among others, which leads to decreased compliance rate. By this, it is essential to carry out correct planning in purchasing materials and supplies for a good supply prior to a project; Likewise, perform periodic maintenance on the machines to keep them operational throughout the project. This was done using Lean tools like 5S, Just in Time (JIT), TPM, and ABC. In addition, DDMRP was used to manage inventory control better and increase the number of current projects without delays due to lack of supplies by 2.45% and the indicator of orders to suppliers delivered at the current time by 30.74%. After the simulation in the Arena software, the improvement could be observed in them, in the first in 63.81%, and the second in 28.74%.

Original language	American English
Title of host publication	Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	38-45
Number of pages	8
ISBN (Electronic)	9781665498432
DOIs	https://doi.org/10.1109/IESTEC54539.2022.00015
State	Indexed - 2022
Externally published	Yes
Event	8th International Engineering, Sciences and Technology Conference, IESTEC 2022 - Panama City, Panama Duration: 19 Oct 2022 → 21 Oct 2022

Publication series

Name	Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022

Conference

Conference	8th International Engineering, Sciences and Technology Conference, IESTEC 2022
Country/Territory	Panama
City	Panama City
Period	19/10/22 → 21/10/22

Bibliographical note

Publisher Copyright:
© 2022 IEEE.

Keywords

DDMRP
JIT
Lean
Metalworking
TPM

Access to Document

10.1109/IESTEC54539.2022.00015

Cite this

Gonzales-Romero, A., Huamani-Martinez, I. J., Quiroz-Flores, J. C., & Diaz-Garay, B. H. (2022). Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector. In Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022 (pp. 38-45). (Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/IESTEC54539.2022.00015

Gonzales-Romero, Anthony ; Huamani-Martinez, Ibett Johana ; Quiroz-Flores, Juan Carlos et al. / Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector. Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022. Institute of Electrical and Electronics Engineers Inc., 2022. pp. 38-45 (Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022).

@inproceedings{876f8657df2d48e4a1e1ea7d70c77a0d,

title = "Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector",

abstract = "Companies in the metalworking sector have problems when carrying out their work or projects; many of them are based on the inoperability caused by different factors during their production; among them are problems with inventory, and machine failures, among others, which leads to decreased compliance rate. By this, it is essential to carry out correct planning in purchasing materials and supplies for a good supply prior to a project; Likewise, perform periodic maintenance on the machines to keep them operational throughout the project. This was done using Lean tools like 5S, Just in Time (JIT), TPM, and ABC. In addition, DDMRP was used to manage inventory control better and increase the number of current projects without delays due to lack of supplies by 2.45\% and the indicator of orders to suppliers delivered at the current time by 30.74\%. After the simulation in the Arena software, the improvement could be observed in them, in the first in 63.81\%, and the second in 28.74\%.",

keywords = "DDMRP, JIT, Lean, Metalworking, TPM",

author = "Anthony Gonzales-Romero and Huamani-Martinez, \{Ibett Johana\} and Quiroz-Flores, \{Juan Carlos\} and Diaz-Garay, \{Bertha Haydee\}",

note = "Publisher Copyright: {\textcopyright} 2022 IEEE.; 8th International Engineering, Sciences and Technology Conference, IESTEC 2022 ; Conference date: 19-10-2022 Through 21-10-2022",

year = "2022",

doi = "10.1109/IESTEC54539.2022.00015",

language = "American English",

series = "Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

pages = "38--45",

booktitle = "Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022",

address = "United States",

}

Gonzales-Romero, A, Huamani-Martinez, IJ, Quiroz-Flores, JC & Diaz-Garay, BH 2022, Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector. in Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022. Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022, Institute of Electrical and Electronics Engineers Inc., pp. 38-45, 8th International Engineering, Sciences and Technology Conference, IESTEC 2022, Panama City, Panama, 19/10/22. https://doi.org/10.1109/IESTEC54539.2022.00015

Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector. / Gonzales-Romero, Anthony; Huamani-Martinez, Ibett Johana; Quiroz-Flores, Juan Carlos et al.
Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022. Institute of Electrical and Electronics Engineers Inc., 2022. p. 38-45 (Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022).

Research output: Chapter in Book/Report › Conference contribution › peer-review

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T1 - Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector

AU - Gonzales-Romero, Anthony

AU - Huamani-Martinez, Ibett Johana

AU - Quiroz-Flores, Juan Carlos

AU - Diaz-Garay, Bertha Haydee

PY - 2022

Y1 - 2022

N2 - Companies in the metalworking sector have problems when carrying out their work or projects; many of them are based on the inoperability caused by different factors during their production; among them are problems with inventory, and machine failures, among others, which leads to decreased compliance rate. By this, it is essential to carry out correct planning in purchasing materials and supplies for a good supply prior to a project; Likewise, perform periodic maintenance on the machines to keep them operational throughout the project. This was done using Lean tools like 5S, Just in Time (JIT), TPM, and ABC. In addition, DDMRP was used to manage inventory control better and increase the number of current projects without delays due to lack of supplies by 2.45% and the indicator of orders to suppliers delivered at the current time by 30.74%. After the simulation in the Arena software, the improvement could be observed in them, in the first in 63.81%, and the second in 28.74%.

AB - Companies in the metalworking sector have problems when carrying out their work or projects; many of them are based on the inoperability caused by different factors during their production; among them are problems with inventory, and machine failures, among others, which leads to decreased compliance rate. By this, it is essential to carry out correct planning in purchasing materials and supplies for a good supply prior to a project; Likewise, perform periodic maintenance on the machines to keep them operational throughout the project. This was done using Lean tools like 5S, Just in Time (JIT), TPM, and ABC. In addition, DDMRP was used to manage inventory control better and increase the number of current projects without delays due to lack of supplies by 2.45% and the indicator of orders to suppliers delivered at the current time by 30.74%. After the simulation in the Arena software, the improvement could be observed in them, in the first in 63.81%, and the second in 28.74%.

KW - DDMRP

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KW - Lean

KW - Metalworking

KW - TPM

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U2 - 10.1109/IESTEC54539.2022.00015

DO - 10.1109/IESTEC54539.2022.00015

M3 - Conference contribution

AN - SCOPUS:85149363028

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SP - 38

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BT - Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022

PB - Institute of Electrical and Electronics Engineers Inc.

T2 - 8th International Engineering, Sciences and Technology Conference, IESTEC 2022

Y2 - 19 October 2022 through 21 October 2022

ER -

Gonzales-Romero A, Huamani-Martinez IJ, Quiroz-Flores JC, Diaz-Garay BH. Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector. In Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022. Institute of Electrical and Electronics Engineers Inc. 2022. p. 38-45. (Proceedings - 2022 8th International Engineering, Sciences and Technology Conference, IESTEC 2022). doi: 10.1109/IESTEC54539.2022.00015

Production Management Model Based on Lean and DDMRP Tools to Increase the Rate of Project Compliance in Manufacturing SMEs in the Metalworking Sector

Abstract

Publication series

Conference

Bibliographical note

Keywords

Access to Document

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Cite this