Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study

Maricarmen Puchoc-Galarza; Valery Uribe-Manrique; Juan Carlos Quiroz-Flores

doi:10.11159/icmie25.145

Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study

Maricarmen Puchoc-Galarza
, Valery Uribe-Manrique
, Juan Carlos Quiroz-Flores

Research output: Chapter in Book/Report › Conference contribution › peer-review

Abstract

The Peruvian fishmeal industry faced persistent challenges from machinery failures, process variability, and lack of standardization, which limited its competitiveness. While previous studies explored TPM, TQM, and Standard Work individually, few addressed their combined application in fishmeal production—an existing research gap. This study addressed that gap by developing an integrated model to optimize the production of “Super Prime” fishmeal. The intervention focused on increasing equipment availability, reducing reprocessing, and standardizing key operational tasks. After implementation, OEE rose by 7.12%, MTBF increased by 7.5 hours, and MTTR decreased by 6.3 hours. The share of Super Prime fishmeal improved from 5% to 12%, and the cost-benefit ratio reached 8.83. These results provide practical insights for process-based industries seeking to enhance product quality and operational efficiency under resource constraints. The study offers a replicable framework for the fishery sector and highlights the potential for increased profitability through coordinated quality and maintenance strategies.

Original language	American English
Title of host publication	Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025
Editors	Huihe Qiu, Yuwen Zhang, Marcello Iasiello
Publisher	Avestia Publishing
ISBN (Print)	9781990800603
DOIs	https://doi.org/10.11159/icmie25.145
State	Indexed - 2025
Externally published	Yes
Event	11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025 - Paris, France Duration: 19 Aug 2025 → 21 Aug 2025

Publication series

Name	Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering
ISSN (Electronic)	2369-8136

Conference

Conference	11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025
Country/Territory	France
City	Paris
Period	19/08/25 → 21/08/25

Bibliographical note

Publisher Copyright:
© 2025, Avestia Publishing. All rights reserved.

Keywords

Equipment Availability
Failure Analysis
Process Optimization
Production Standardization
Quality Indicators

Access to Document

10.11159/icmie25.145

Cite this

Puchoc-Galarza, M., Uribe-Manrique, V., & Quiroz-Flores, J. C. (2025). Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study. In H. Qiu, Y. Zhang, & M. Iasiello (Eds.), Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025 (Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering). Avestia Publishing. https://doi.org/10.11159/icmie25.145

Puchoc-Galarza, Maricarmen ; Uribe-Manrique, Valery ; Quiroz-Flores, Juan Carlos. / Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work : A Case Study. Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025. editor / Huihe Qiu ; Yuwen Zhang ; Marcello Iasiello. Avestia Publishing, 2025. (Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering).

@inproceedings{b75f6bd2859f4aa5aac2e95c6e399297,

title = "Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study",

abstract = "The Peruvian fishmeal industry faced persistent challenges from machinery failures, process variability, and lack of standardization, which limited its competitiveness. While previous studies explored TPM, TQM, and Standard Work individually, few addressed their combined application in fishmeal production—an existing research gap. This study addressed that gap by developing an integrated model to optimize the production of “Super Prime” fishmeal. The intervention focused on increasing equipment availability, reducing reprocessing, and standardizing key operational tasks. After implementation, OEE rose by 7.12\%, MTBF increased by 7.5 hours, and MTTR decreased by 6.3 hours. The share of Super Prime fishmeal improved from 5\% to 12\%, and the cost-benefit ratio reached 8.83. These results provide practical insights for process-based industries seeking to enhance product quality and operational efficiency under resource constraints. The study offers a replicable framework for the fishery sector and highlights the potential for increased profitability through coordinated quality and maintenance strategies.",

keywords = "Equipment Availability, Failure Analysis, Process Optimization, Production Standardization, Quality Indicators",

author = "Maricarmen Puchoc-Galarza and Valery Uribe-Manrique and Quiroz-Flores, \{Juan Carlos\}",

note = "Publisher Copyright: {\textcopyright} 2025, Avestia Publishing. All rights reserved.; 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025 ; Conference date: 19-08-2025 Through 21-08-2025",

year = "2025",

doi = "10.11159/icmie25.145",

language = "American English",

isbn = "9781990800603",

series = "Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering",

publisher = "Avestia Publishing",

editor = "Huihe Qiu and Yuwen Zhang and Marcello Iasiello",

booktitle = "Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025",

address = "Canada",

}

Puchoc-Galarza, M, Uribe-Manrique, V & Quiroz-Flores, JC 2025, Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study. in H Qiu, Y Zhang & M Iasiello (eds), Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025. Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering, Avestia Publishing, 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025, Paris, France, 19/08/25. https://doi.org/10.11159/icmie25.145

Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study. / Puchoc-Galarza, Maricarmen; Uribe-Manrique, Valery; Quiroz-Flores, Juan Carlos.
Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025. ed. / Huihe Qiu; Yuwen Zhang; Marcello Iasiello. Avestia Publishing, 2025. (Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering).

Research output: Chapter in Book/Report › Conference contribution › peer-review

TY - GEN

T1 - Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work

T2 - 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025

AU - Puchoc-Galarza, Maricarmen

AU - Uribe-Manrique, Valery

AU - Quiroz-Flores, Juan Carlos

PY - 2025

Y1 - 2025

N2 - The Peruvian fishmeal industry faced persistent challenges from machinery failures, process variability, and lack of standardization, which limited its competitiveness. While previous studies explored TPM, TQM, and Standard Work individually, few addressed their combined application in fishmeal production—an existing research gap. This study addressed that gap by developing an integrated model to optimize the production of “Super Prime” fishmeal. The intervention focused on increasing equipment availability, reducing reprocessing, and standardizing key operational tasks. After implementation, OEE rose by 7.12%, MTBF increased by 7.5 hours, and MTTR decreased by 6.3 hours. The share of Super Prime fishmeal improved from 5% to 12%, and the cost-benefit ratio reached 8.83. These results provide practical insights for process-based industries seeking to enhance product quality and operational efficiency under resource constraints. The study offers a replicable framework for the fishery sector and highlights the potential for increased profitability through coordinated quality and maintenance strategies.

AB - The Peruvian fishmeal industry faced persistent challenges from machinery failures, process variability, and lack of standardization, which limited its competitiveness. While previous studies explored TPM, TQM, and Standard Work individually, few addressed their combined application in fishmeal production—an existing research gap. This study addressed that gap by developing an integrated model to optimize the production of “Super Prime” fishmeal. The intervention focused on increasing equipment availability, reducing reprocessing, and standardizing key operational tasks. After implementation, OEE rose by 7.12%, MTBF increased by 7.5 hours, and MTTR decreased by 6.3 hours. The share of Super Prime fishmeal improved from 5% to 12%, and the cost-benefit ratio reached 8.83. These results provide practical insights for process-based industries seeking to enhance product quality and operational efficiency under resource constraints. The study offers a replicable framework for the fishery sector and highlights the potential for increased profitability through coordinated quality and maintenance strategies.

KW - Equipment Availability

KW - Failure Analysis

KW - Process Optimization

KW - Production Standardization

KW - Quality Indicators

UR - https://www.scopus.com/pages/publications/105021812846

U2 - 10.11159/icmie25.145

DO - 10.11159/icmie25.145

M3 - Conference contribution

AN - SCOPUS:105021812846

SN - 9781990800603

T3 - Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering

BT - Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025

A2 - Qiu, Huihe

A2 - Zhang, Yuwen

A2 - Iasiello, Marcello

PB - Avestia Publishing

Y2 - 19 August 2025 through 21 August 2025

ER -

Puchoc-Galarza M, Uribe-Manrique V, Quiroz-Flores JC. Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study. In Qiu H, Zhang Y, Iasiello M, editors, Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025. Avestia Publishing. 2025. (Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering). doi: 10.11159/icmie25.145

Optimizing OEE in a Peruvian Fishmeal Factory Through TQM, TPM, and Standard Work: A Case Study

Abstract

Publication series

Conference

Bibliographical note

Keywords

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Cite this