Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry

Bryan Cancho-Alvaro; Jordan Rodriguez-Arcos; Juan Carlos Quiroz-Flores

Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry

Bryan Cancho-Alvaro
, Jordan Rodriguez-Arcos
, Juan Carlos Quiroz-Flores

Faculty of Engineering

Research output: Chapter in Book/Report › Conference contribution › peer-review

1 Scopus citations

Abstract

Each country's metalworking industry has much economic development, providing companies with jobs and new products. However, companies have different problems in improving various aspects such as production, quality, and delivery times, among others. Therefore, to solve these problems, this article proposes a model based on implementing the Lean philosophy using different tools such as 5S, TPM, SLP, and SMED to increase the overall equipment efficiency (OEE). In addition, work was done on the mindset of workers to sensitize them through the ADKAR Model. A pilot test was carried out to validate the improvements, which gave us good results in the qualification of the audits carried out. In addition, a simulation was carried out in which the Arena software was implemented, and the result was an improvement in the OEE index of 17.60%, a reduction of 44.59 meters in operator movements, and an improvement in reducing operator effort by 88.5%. The contribution of this study can guide those responsible for the operations of SMEs in the metalworking industry that the tools of the Lean Manufacturing philosophy implemented together with the ADKAR change management model, are necessary to transform the processes as they complement each other, achieving a reduction in operational waste through the improvement of the mindset of employees by increasing their commitment to continuous improvement.

Original language	American English
Title of host publication	Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtitle of host publication	Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
Editors	Maria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
Publisher	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)	9786289520743
State	Indexed - 2023
Event	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina Duration: 19 Jul 2023 → 21 Jul 2023

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume	2023-July
ISSN (Electronic)	2414-6390

Conference

Conference	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Country/Territory	Argentina
City	Buenos Aires
Period	19/07/23 → 21/07/23

Bibliographical note

Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 8 Decent Work and Economic Growth

Keywords

5S
ADKAR model
Lean Manufacturing
metalworking
SLP
SMED
TPM

Cite this

Cancho-Alvaro, B., Rodriguez-Arcos, J., & Quiroz-Flores, J. C. (2023). Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry. In M. M. Larrondo Petrie, J. Texier, & R. A. R. Matta (Eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July). Latin American and Caribbean Consortium of Engineering Institutions.

Cancho-Alvaro, Bryan ; Rodriguez-Arcos, Jordan ; Quiroz-Flores, Juan Carlos. / Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry. Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. editor / Maria M. Larrondo Petrie ; Jose Texier ; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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title = "Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry",

abstract = "Each country's metalworking industry has much economic development, providing companies with jobs and new products. However, companies have different problems in improving various aspects such as production, quality, and delivery times, among others. Therefore, to solve these problems, this article proposes a model based on implementing the Lean philosophy using different tools such as 5S, TPM, SLP, and SMED to increase the overall equipment efficiency (OEE). In addition, work was done on the mindset of workers to sensitize them through the ADKAR Model. A pilot test was carried out to validate the improvements, which gave us good results in the qualification of the audits carried out. In addition, a simulation was carried out in which the Arena software was implemented, and the result was an improvement in the OEE index of 17.60\%, a reduction of 44.59 meters in operator movements, and an improvement in reducing operator effort by 88.5\%. The contribution of this study can guide those responsible for the operations of SMEs in the metalworking industry that the tools of the Lean Manufacturing philosophy implemented together with the ADKAR change management model, are necessary to transform the processes as they complement each other, achieving a reduction in operational waste through the improvement of the mindset of employees by increasing their commitment to continuous improvement.",

keywords = "5S, ADKAR model, Lean Manufacturing, metalworking, SLP, SMED, TPM",

author = "Bryan Cancho-Alvaro and Jordan Rodriguez-Arcos and Quiroz-Flores, \{Juan Carlos\}",

note = "Publisher Copyright: {\textcopyright} 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 ; Conference date: 19-07-2023 Through 21-07-2023",

year = "2023",

language = "American English",

series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

publisher = "Latin American and Caribbean Consortium of Engineering Institutions",

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Cancho-Alvaro, B, Rodriguez-Arcos, J & Quiroz-Flores, JC 2023, Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry. in MM Larrondo Petrie, J Texier & RAR Matta (eds), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2023-July, Latin American and Caribbean Consortium of Engineering Institutions, 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023, Buenos Aires, Argentina, 19/07/23.

Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry. / Cancho-Alvaro, Bryan; Rodriguez-Arcos, Jordan; Quiroz-Flores, Juan Carlos.
Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. ed. / Maria M. Larrondo Petrie; Jose Texier; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July).

Research output: Chapter in Book/Report › Conference contribution › peer-review

TY - GEN

T1 - Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry

AU - Cancho-Alvaro, Bryan

AU - Rodriguez-Arcos, Jordan

AU - Quiroz-Flores, Juan Carlos

PY - 2023

Y1 - 2023

N2 - Each country's metalworking industry has much economic development, providing companies with jobs and new products. However, companies have different problems in improving various aspects such as production, quality, and delivery times, among others. Therefore, to solve these problems, this article proposes a model based on implementing the Lean philosophy using different tools such as 5S, TPM, SLP, and SMED to increase the overall equipment efficiency (OEE). In addition, work was done on the mindset of workers to sensitize them through the ADKAR Model. A pilot test was carried out to validate the improvements, which gave us good results in the qualification of the audits carried out. In addition, a simulation was carried out in which the Arena software was implemented, and the result was an improvement in the OEE index of 17.60%, a reduction of 44.59 meters in operator movements, and an improvement in reducing operator effort by 88.5%. The contribution of this study can guide those responsible for the operations of SMEs in the metalworking industry that the tools of the Lean Manufacturing philosophy implemented together with the ADKAR change management model, are necessary to transform the processes as they complement each other, achieving a reduction in operational waste through the improvement of the mindset of employees by increasing their commitment to continuous improvement.

AB - Each country's metalworking industry has much economic development, providing companies with jobs and new products. However, companies have different problems in improving various aspects such as production, quality, and delivery times, among others. Therefore, to solve these problems, this article proposes a model based on implementing the Lean philosophy using different tools such as 5S, TPM, SLP, and SMED to increase the overall equipment efficiency (OEE). In addition, work was done on the mindset of workers to sensitize them through the ADKAR Model. A pilot test was carried out to validate the improvements, which gave us good results in the qualification of the audits carried out. In addition, a simulation was carried out in which the Arena software was implemented, and the result was an improvement in the OEE index of 17.60%, a reduction of 44.59 meters in operator movements, and an improvement in reducing operator effort by 88.5%. The contribution of this study can guide those responsible for the operations of SMEs in the metalworking industry that the tools of the Lean Manufacturing philosophy implemented together with the ADKAR change management model, are necessary to transform the processes as they complement each other, achieving a reduction in operational waste through the improvement of the mindset of employees by increasing their commitment to continuous improvement.

KW - 5S

KW - ADKAR model

KW - Lean Manufacturing

KW - metalworking

KW - SLP

KW - SMED

KW - TPM

UR - https://www.scopus.com/pages/publications/85172333498

M3 - Conference contribution

AN - SCOPUS:85172333498

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology

A2 - Larrondo Petrie, Maria M.

A2 - Texier, Jose

A2 - Matta, Rodolfo Andres Rivas

PB - Latin American and Caribbean Consortium of Engineering Institutions

T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023

Y2 - 19 July 2023 through 21 July 2023

ER -

Cancho-Alvaro B, Rodriguez-Arcos J, Quiroz-Flores JC. Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry. In Larrondo Petrie MM, Texier J, Matta RAR, editors, Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Increased machine efficiency through a production model integrating Lean tools and the ADKAR model in an SME of the metalworking industry

Abstract

Publication series

Conference

Bibliographical note

UN SDGs

Keywords

Fingerprint

Cite this