Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

Gonzalo Pianto-Hora; Albert Trevejo-Torres; Juan Quiroz-Flores

Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

Gonzalo Pianto-Hora
, Albert Trevejo-Torres
, Juan Quiroz-Flores

Faculty of Engineering

Research output: Chapter in Book/Report › Conference contribution › peer-review

1 Scopus citations

Abstract

There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83% to 13.24% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.

Original language	American English
Title of host publication	Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtitle of host publication	Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
Editors	Maria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
Publisher	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)	9786289520743
State	Indexed - 2023
Event	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina Duration: 19 Jul 2023 → 21 Jul 2023

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume	2023-July
ISSN (Electronic)	2414-6390

Conference

Conference	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Country/Territory	Argentina
City	Buenos Aires
Period	19/07/23 → 21/07/23

Bibliographical note

Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.

Keywords

5s
Andon
Lean Manufacturing
metalmecánica
PDCA
Poka-Yoke
productos defectuosos
pyme
TPM

Cite this

Pianto-Hora, G., Trevejo-Torres, A., & Quiroz-Flores, J. (2023). Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. In M. M. Larrondo Petrie, J. Texier, & R. A. R. Matta (Eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July). Latin American and Caribbean Consortium of Engineering Institutions.

Pianto-Hora, Gonzalo ; Trevejo-Torres, Albert ; Quiroz-Flores, Juan. / Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. editor / Maria M. Larrondo Petrie ; Jose Texier ; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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abstract = "There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83\% to 13.24\% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.",

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author = "Gonzalo Pianto-Hora and Albert Trevejo-Torres and Juan Quiroz-Flores",

note = "Publisher Copyright: {\textcopyright} 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 ; Conference date: 19-07-2023 Through 21-07-2023",

year = "2023",

language = "American English",

series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

publisher = "Latin American and Caribbean Consortium of Engineering Institutions",

editor = "\{Larrondo Petrie\}, \{Maria M.\} and Jose Texier and Matta, \{Rodolfo Andres Rivas\}",

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Pianto-Hora, G, Trevejo-Torres, A & Quiroz-Flores, J 2023, Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. in MM Larrondo Petrie, J Texier & RAR Matta (eds), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2023-July, Latin American and Caribbean Consortium of Engineering Institutions, 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023, Buenos Aires, Argentina, 19/07/23.

Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. / Pianto-Hora, Gonzalo; Trevejo-Torres, Albert; Quiroz-Flores, Juan.
Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. ed. / Maria M. Larrondo Petrie; Jose Texier; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July).

Research output: Chapter in Book/Report › Conference contribution › peer-review

TY - GEN

T1 - Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

AU - Pianto-Hora, Gonzalo

AU - Trevejo-Torres, Albert

AU - Quiroz-Flores, Juan

PY - 2023

Y1 - 2023

N2 - There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83% to 13.24% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.

AB - There are immeasurable small and medium-sized companies distributed throughout the world that in some cases have certain occupational and financial limits. In turn, these contribute significantly to the economy of each country. Within the main sectors that make up, these so-called SMEs are metal-mechanic manufacturing. One of the main problems faced by these manufacturers is the production of defective parts in their production lines, this has a great impact on billing, whether monthly or annual. For this reason, this present investigation proposes an innovative solution attacking the aforementioned problem. This, using various analyzes related to the lean philosophy and its tools that help to counteract this dilemma. This study seeks to implement tools such as 5S, Poka-Yoke, Andon and TPM, in order to reduce defective production in the hinge line of a Peruvian metalworking SME. Through the investigation, a progress result of 29.83% to 13.24% was obtained in its defective production indicator, which is reflected in a margin of improvement of 16 percentage points.

KW - 5s

KW - Andon

KW - Lean Manufacturing

KW - metalmecánica

KW - PDCA

KW - Poka-Yoke

KW - productos defectuosos

KW - pyme

KW - TPM

UR - https://www.scopus.com/pages/publications/85172334434

M3 - Conference contribution

AN - SCOPUS:85172334434

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology

A2 - Larrondo Petrie, Maria M.

A2 - Texier, Jose

A2 - Matta, Rodolfo Andres Rivas

PB - Latin American and Caribbean Consortium of Engineering Institutions

T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023

Y2 - 19 July 2023 through 21 July 2023

ER -

Pianto-Hora G, Trevejo-Torres A, Quiroz-Flores J. Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools. In Larrondo Petrie MM, Texier J, Matta RAR, editors, Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Improvement model to reduce defective parts in the hinge line of a Peruvian metalworking SME using lean manufacturing tools

Abstract

Publication series

Conference

Bibliographical note

Keywords

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Cite this