Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'

Dana Garlet Arauco-Quispialaya; Yuliana Milagros Matos-Cuadrado; Gianella Ayline Quispe-Mallqui; Herbert Antonio Vilchez-Baca

doi:10.1109/ICCCR56747.2023.10194221

Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'

Dana Garlet Arauco-Quispialaya, Yuliana Milagros Matos-Cuadrado, Gianella Ayline Quispe-Mallqui, Herbert Antonio Vilchez-Baca

School of Industrial Engineering

Research output: Chapter in Book/Report › Conference contribution › peer-review

Abstract

The 18-hole King Kong bricks represent 55.8% of the material used in the construction of houses in Peru, the brick companies lack temperature controls since the OEFA paralyzed the brick activities due to excessive contamination in the firing stage. This work develops an automatic and manual temperature control system to improve production times in the company 'Ladrillera El Toro S.A.C'. For the mechanical design, SolidWorks was used to place the entry gates of the bricks to the kiln, which inside the kiln thermocouples were installed to monitor temperatures in real time by programming blocks using TIA PORTAL connection adding a PLC S7-1200 1214 DC/DC/DC and a HMI TP700. Finally implementing the improvement proposal eliminated 1 day of assembly in artisan doors and has an adequate management of the required temperature of 950 degrees Celsius for the firing of the bricks having the manual and automatic option that allows to control the sawdust and chips once reached the temperature programmed by the operator, allowing to increase production and eliminating the bottlenecks of the company 'Ladrillera El Toro S.A.C.'.

Original language	American English
Title of host publication	2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	303-308
Number of pages	6
ISBN (Electronic)	9781665492126
DOIs	https://doi.org/10.1109/ICCCR56747.2023.10194221
State	Indexed - 2023
Event	3rd International Conference on Computer, Control and Robotics, ICCCR 2023 - Shanghai, China Duration: 24 Mar 2023 → 26 Mar 2023

Publication series

Name	2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023

Conference

Conference	3rd International Conference on Computer, Control and Robotics, ICCCR 2023
Country/Territory	China
City	Shanghai
Period	24/03/23 → 26/03/23

Bibliographical note

Publisher Copyright:
© 2023 IEEE.

Keywords

PLC
TIA PORTAL
bottleneck
brick
six sigma
temperature control
termocupla

Access to Document

10.1109/ICCCR56747.2023.10194221

Cite this

Arauco-Quispialaya, D. G., Matos-Cuadrado, Y. M., Quispe-Mallqui, G. A., & Vilchez-Baca, H. A. (2023). Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'. In 2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023 (pp. 303-308). (2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ICCCR56747.2023.10194221

Arauco-Quispialaya, Dana Garlet ; Matos-Cuadrado, Yuliana Milagros ; Quispe-Mallqui, Gianella Ayline et al. / Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'. 2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023. Institute of Electrical and Electronics Engineers Inc., 2023. pp. 303-308 (2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023).

@inproceedings{d14d296e4f204dff988d8aa332acf989,

title = "Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'",

abstract = "The 18-hole King Kong bricks represent 55.8% of the material used in the construction of houses in Peru, the brick companies lack temperature controls since the OEFA paralyzed the brick activities due to excessive contamination in the firing stage. This work develops an automatic and manual temperature control system to improve production times in the company 'Ladrillera El Toro S.A.C'. For the mechanical design, SolidWorks was used to place the entry gates of the bricks to the kiln, which inside the kiln thermocouples were installed to monitor temperatures in real time by programming blocks using TIA PORTAL connection adding a PLC S7-1200 1214 DC/DC/DC and a HMI TP700. Finally implementing the improvement proposal eliminated 1 day of assembly in artisan doors and has an adequate management of the required temperature of 950 degrees Celsius for the firing of the bricks having the manual and automatic option that allows to control the sawdust and chips once reached the temperature programmed by the operator, allowing to increase production and eliminating the bottlenecks of the company 'Ladrillera El Toro S.A.C.'.",

keywords = "PLC, TIA PORTAL, bottleneck, brick, six sigma, temperature control, termocupla",

author = "Arauco-Quispialaya, {Dana Garlet} and Matos-Cuadrado, {Yuliana Milagros} and Quispe-Mallqui, {Gianella Ayline} and Vilchez-Baca, {Herbert Antonio}",

note = "Publisher Copyright: {\textcopyright} 2023 IEEE.; 3rd International Conference on Computer, Control and Robotics, ICCCR 2023 ; Conference date: 24-03-2023 Through 26-03-2023",

year = "2023",

doi = "10.1109/ICCCR56747.2023.10194221",

language = "American English",

series = "2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

pages = "303--308",

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Arauco-Quispialaya, DG, Matos-Cuadrado, YM, Quispe-Mallqui, GA & Vilchez-Baca, HA 2023, Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'. in 2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023. 2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023, Institute of Electrical and Electronics Engineers Inc., pp. 303-308, 3rd International Conference on Computer, Control and Robotics, ICCCR 2023, Shanghai, China, 24/03/23. https://doi.org/10.1109/ICCCR56747.2023.10194221

Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'. / Arauco-Quispialaya, Dana Garlet; Matos-Cuadrado, Yuliana Milagros; Quispe-Mallqui, Gianella Ayline et al.
2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023. Institute of Electrical and Electronics Engineers Inc., 2023. p. 303-308 (2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023).

Research output: Chapter in Book/Report › Conference contribution › peer-review

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AU - Arauco-Quispialaya, Dana Garlet

AU - Matos-Cuadrado, Yuliana Milagros

AU - Quispe-Mallqui, Gianella Ayline

AU - Vilchez-Baca, Herbert Antonio

PY - 2023

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AB - The 18-hole King Kong bricks represent 55.8% of the material used in the construction of houses in Peru, the brick companies lack temperature controls since the OEFA paralyzed the brick activities due to excessive contamination in the firing stage. This work develops an automatic and manual temperature control system to improve production times in the company 'Ladrillera El Toro S.A.C'. For the mechanical design, SolidWorks was used to place the entry gates of the bricks to the kiln, which inside the kiln thermocouples were installed to monitor temperatures in real time by programming blocks using TIA PORTAL connection adding a PLC S7-1200 1214 DC/DC/DC and a HMI TP700. Finally implementing the improvement proposal eliminated 1 day of assembly in artisan doors and has an adequate management of the required temperature of 950 degrees Celsius for the firing of the bricks having the manual and automatic option that allows to control the sawdust and chips once reached the temperature programmed by the operator, allowing to increase production and eliminating the bottlenecks of the company 'Ladrillera El Toro S.A.C.'.

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BT - 2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023

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Arauco-Quispialaya DG, Matos-Cuadrado YM, Quispe-Mallqui GA, Vilchez-Baca HA. Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'. In 2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023. Institute of Electrical and Electronics Engineers Inc. 2023. p. 303-308. (2023 3rd International Conference on Computer, Control and Robotics, ICCCR 2023). doi: 10.1109/ICCCR56747.2023.10194221

Automatic Temperature Control System for the Firing of Bricks in the Company 'Ladrillera el Toro S.A.C'

Abstract

Publication series

Conference

Bibliographical note

Keywords

Access to Document

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Cite this